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My Little weekend project.....


djtimo

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Be interesting to get it on a weighbridge. Can't believe you're 18.5st though. You must be 7ft tall!

 

I can't wait to see what it weights man, Im just gonna take out what weight I can and then corner balance and get ride hight set up with some rake front to rear as its miles away ATM.

 

And no I'm only 6' 2/3" hahah could easy do with 10KG off me! lol

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That tar sound dead looks terrible. Not looking forward to that when my car starts weight loss.

 

Just get dry ice mate, I spent ages cleaning the boot area which would have taken only a few hours with ice :(

 

If you doing a full car don't do it with out ice, I just have a small ish section left so was debating if it would be worth the 1 hour round trip plus extra cost to get these last bits off?? I still may do it but Im not sure yet. Wish i have a total weight for the tar in the boot and arches :( I just guessed when it was in a bucket years ago lol

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Looking forward to parking my TT350 up next to this at some meets etc in the summer.

 

Me too man! if you fancy doing some trackdays It would be good to have a few boosted zeds along to play with! Anglesey in Feb?

 

I wish! My Z is currently under development and won't be ready until spring :(

 

Track days sound good though!!

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Small amount done today as i could only spare about an hour and half.

 

Made a start on removing the tar deadener with out dry ice.

20151220_133931_zpsxdmaunsq.jpg

 

Before on driver footwell.

20151220_133934_zpsi7qt4fbl.jpg

 

During..

20151220_140407_zpsjayqikn4.jpg

 

I did get most of it off but didn't get pic.

 

Its taken just over an hour to get to this sort of state, its actually coming off better than the boot did so not too time consuming lol..

 

Ive also had a new bit of carbon through the post off tarmac sportz thats not really a peformance mod but I just want to jazz up the old OEM zed headlights.

20151216_201428_zpseyinmqla.jpg

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More graft for an hour tonight after 12hrs in work :)

 

Working hard in the dark :)

20151221_192406_zpsmyf26x3w.jpg

 

20151221_191511_zpse3u5p9ut.jpg

 

This it total deadener removed so far :) 1.4KG extra tonight from drivers footwell and some trans tunnel stuff.

20151221_192617_zpssxc18n8n.jpg

 

Nasty stuff.

20151221_192623_zpsguthztrt.jpg

 

TOTAL SO FAR 20.3KG :)

Edited by djtimo
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Im very tempted by lean front windows with sliders at the moment.

 

About half the weight of glass and about the same price as buying new window motors?? Plus I can rip out the winder motors guides and inner door plate? Thats gonna save about 4-5KG a door I would think :)

 

Any one have experience with lexan windows?? Jez from horsham dev??

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More work today :)

 

I have adjusted the wing to a more aggressive angle of attack.

20151223_151750_zpsa0nmaowx.jpg

 

20151223_151801_zpsraci13wf.jpg

 

Some degreaser on the footwell removing last bits or tar :)

20151223_151903_zpshnbdwvqj.jpg

 

20151223_151901_zpsxukw5zro.jpg

 

More tar deadener out the passenger side well added to the grown bag of crap :)

20151223_161516_zpsgkyjehhv.jpg

 

Also decided to ditch the inner boot hatch plastics.

20151223_161219_zpscj9gpr4g.jpg

 

20151223_161358_zpssaogwmiy.jpg

 

20151223_161352_zpstvvvk06b.jpg

 

20151223_161419_zpszt6dgvt2.jpg

 

Its slow still progressing :) shame i don't have more time to work on it.

 

TOTAL REMOVED SO FAR = 22.65KG

Edited by djtimo
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Just been having a think of the action plan for the zed for 2015/16....

So far Im going for:

 

1, SuperPro full front bush kit, shot blast arms and paint + refit and align underway, nearly DONE!!

2, Fit my wheel on with a snap off boss kit DONE!!

3, FINALY get a HUGE carbon GT wing, GOT IT!! DONE!!

4, Replace driver seat with a fixed back bucket seat DONE!!

5, Rear camber /toe arms to help get some power down and sort out the huge wheel spin

6, Fit C west carbon canards DONE

7, Get Kw's ride hight set up and car aligned/Corner balanced

8, Flock dash and trans tunnel

9, Get out and enjoy the car more in 2015!!! DONE

10, Get new passenger seat + Fit (2016)

11, Fit R888 tires (2016)

12, Continue lightening the car (2016)

13, Get KAZZ LSD + Fit (2016)

14, Possible new clutch/flywheel (2017)

15, Forge turbo actuators (2017)

16, Remap/syvecs (2017)

17, Cut down wiring harness in cabin (2016)

 

Just thought id get my goals down on here to force me to do it lol..

Edited by djtimo
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Update :)

 

I took some measurements on my wing angle to see where I'm at. (APR has wing angle and drag vs. downforce on there website so i know its not the same wing but the megan is a copy of a APR wing profile so I'm using these as rough guides)

 

Straight edge on the wing sides (steepest AoA)

20151227_160233_zpsd06jbarp.jpg

 

Used my phone for angle readings.

Screenshot_2015-12-27-16-02-13_zpsf1o1haon.png

 

Wing center has the lowest AoA but receives downward air flow that follows the roof line so actual AoA is higher.

20151227_160129_zpsufundkf5.jpg

 

Angle

Screenshot_2015-12-27-16-01-21_zpsbwxhepp6.png

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Update :)

 

More tar removed from the floor and added to the new bag (I did give up and use the hoover for the dust so I would think i need to add on a few hundred grams for small bits i sucked up)

20151227_154540_zpsqgobmhwz.jpg

 

Last bit of boot trim removed.

20151227_154453_zpstyoxf0ik.jpg

 

Removed part of the bulk head rock wool.

20151227_154514_zpstlugrrwf.jpg

 

Small pile of parts that have come out (rear washer jet hose, brakes and bose bits that were unused)

20151227_154434_zpsd5yficwf.jpg

 

Cleaned up the seam sealer more with a wire brush on a drill. Still not 100% but i will do the rest in the prep for painting the floor.

20151227_155735_zpsrj9lmkng.jpg

 

Diver seat back in for now!

20151227_155721_zpseilyyisv.jpg

 

20151227_155851_zpsjgx1j1hw.jpg

 

Passenger side still needs a while longer getting all the seam sealer out but my back has given up hunching over the footwells! lol..

20151227_155811_zpsg1lqdd3y.jpg

 

TOTAL WEIGHT REMOVED SO FAR = 25.47KG

Edited by djtimo
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How did I miss this thread?!? Lol

What an epic build! Makes me want to strip my car now :lol:

P.s. What brake bleeder did you use or where did you get it from? As gonna be changing lines soon, so it will come handy

 

I was thinking about stripping the car for a while. Its been fully stripped the back end for years but the front was still almost fully stock. Im kind of going half way as I'm painting the floor and still running full dash and trans tunnel plastics etc to keep it looking nice :)

 

Its a fair amount louder now! You can hear the BOV clearly now!

 

Brake leader was from machine mart I think! Works very well but you need to keep pumping to maintain a decent vacuum.

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So much elbow grease required! If you have a gym membership, just cancel it, you're getting a full workout with the car :D

 

Awesome build so far

 

LOL.. I remember the rear end work taking ages and being hard work but that was few years back and I just forgot how much work was involved lol..

I just started this project thinking "ah it can't take that long"... Oh well I have done a few more hours cleaning the seam sealer from the passenger footwell today and thats looking a lot neater now. Almost ready for paint.

 

Next job was to fit my carbon headlight eyebrows... These are well known to add huge front end grip and unto 65BHP in the right set up ;)

20151228_160843_zpsnvphkxw3.jpg

 

 

before

20151228_160902_zps9ffthilb.jpg

 

 

Passenger side front corner does not want to stay down unfortunalty. This may lift up over night :(

20151228_164446_zpsg8lwl5cw.jpg

 

Both sides duck taped down to set.

20151228_164439_zpsvjxoaa3v.jpg

 

Left now to set over night.. Fingers crossed the look OK.

20151228_164606_zpsnhydrtto.jpg

Edited by djtimo
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Took the duck tape off the eyebrows this morning and started to clean up the mess lol.. The tape had left a ton of sticky crap on the brows and the lights so too a while but they look cool! IMHO anyway :)

 

20151229_131457_zpsqyjpbasy.jpg

 

Gave the cars a quick snow foam too :)

20151229_125028_zpstv6fnr97.jpg

 

All cleaned off.

20151229_134018-1_zpsgnvjgxum.jpg

 

 

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Nice progress Tim! Brings back painful memories when I did my full strip. Had to use heat and paint thinner!!

Good plans for next year. I had a full quote sometime back for zed specific cut lexan replacement for windows, the boot and small rear quarter windows for under 500quid. I'll see if I can dig it up as I'll be doing this too and we may get a small discount buying together.

Pm when you are ready to pull the trigger.

My list is far smaller as I've checked off a bit over the years😎.

Do you feel you should have gone fully caged?

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Hi Bennett! Yeah I wish I went full cage mate. At the time I didn't think the car would go this mad. Full cage would be a better option.

 

I may still end up fully caged but it just makes it harder to fit with the rear welded in.

 

Have you got your full cage in now??

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