Another minor update. After much heartache and looking at all options, I came to the conclusion that the original bonnet was never going to be to my standard given the amount of damage it had to all the flanges. Added to this was damage done to it by the initial stripping company that they denied. The problem is that although very rigid as a complete bolted together bonnet, each individual panel is quite flimsey. This has marked a real low point in the restoration with the daunting prospect of having to shell out £7,000 on a new bonnet. When I'd given up all hope of finding a good secondhand one and looked at several that to me were only worth scrap, a guy on the Jag forum mentioned he was going to race his and was building a lightweight alloy panelled replica. A cheeky pm, a bit of haggling and a trip down to London with a Mercedes LWB Sprinter and I had a replacement bonnet from a US dry state car. I've started work on the bonnet, stripping it into its various components and then stripping them of paint. The smaller bits I can put in the blasting booth but the bigger panels have to be done by hand, The flat panels can't be blasted for fear of distorting them. It's a long and labour intensive job but at least I have some control of it this time.
Wooden dolly made to support the wings to work on them.
And as if by magic....
Bonnet centre section stripped and offered up. These were hand made and trimmed at the factory to fit each individual car. By the time of this photo it had already been on and off about 20 times and it's still not 100%. Going to have another go at the weekend when I'm in a better mood.